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Top Features of Our Shrimp Feeds

Specially designed for White Shrimp & Tiger Shrimp
Function-specific ingredients for better survival & animal health
Scientifically formulated with marine & plant proteins
High-energy micronutrient diet for optimum growth
Developed after intensive performance research
Reviewed & audited formulations
International shrimp nutrition experts
Better water durability & less wastage
Consistent size, color & low dust
Free from banned substances
Eco-friendly design to reduce farmer burden

Top Features of Our Fish Feeds

Gayathri Feeds is formulated based on nutritional requirements of the Fish.
Using latest twin screw extrusion process technology.
Performance of feed intake is ensured by preventing feed components from separating and ensuring even distribution of nutrients in the pellet.
Improved water stability and better water resistance, less water pollution.
Increase feed intake, reduced digestive tract disease.

Technology

Feed Manufacturing Technology & Process

3 Core Pillars of our High-Quality Shrimp Feed Manufacturing are Quality Control Process, High Quality Machinery, and Computer Automation of Machinery. While Machinery manufactures feed, Quality Control and Automation are intermixed in many steps to ensure highest quality feed.

Step 1

Raw materials Quality Check

Domestic and Imported Raw materials that reached our factory will be checked in our inhouse laboratory based on different parameters like Protein, Fat, Moisture, Appearance, Toxins, Fiber etc. Only material that passes our stringent standards will go into our feed.

Step 2

Batching

Each batch of different raw materials will be weighed as per the formula. We use precision computer automated batching system to get accurate weights for every batch.

Step 3

Premixing

Materials are that are weighed based on formula will be mixed with Premixes to form a uniform material that will be fed into Coarse Grinding.

Step 4

Coarse Grinding

We use fine Hammermill to grind all materials into moderately fine powder.

Step 5

Fine Grinding (Pulverizing)

Shrimp mouths are very small, so it is very important to grind materials into very small particles so that shrimp can feed on them. We use latest generation high intensity pulverizes to fine grind feed.

Quality Check: Our technicians will check each batch after pulverizing to make sure that feed is grinded to required fineness.

Step 6

Post Mixing

Fine powder feed coming from ultrafine-pulveriser will be mixed with vitamins, minerals and other medicines, Fish oil, Lecithin etc. to get uniform mixture. We use ultramodern mixers to get at least 98% uniformity, this step is very important because this ensures that all pellets get uniform composition of nutrients so that all shrimp get same nutrition

Computer Automation

We extensively automated this step to ensure highest quality Shrimp Feed.

All Fish oil, Lecithin, Water are weighed and spayed directly by computer so that it will accurate for each and every batch.
Every time to make sure Medicines and Vitamins and Minerals are mixed an alarm will sound only after worker confirms mixing is complete machine restarts, this whole process is videotaped.
All mixing and spraying times are controlled by computer to make sure every batch will be mixer
Quality Control: Our quality control technicians do extensive testing in this step for quality, they check feed for moisture, fineness, appearance and mixing efficiency.

Step 7

Pre- conditioning

Mixed feed from previous step will be cooked in steam in this process, this increases digestibility as well as water stability. Our Pre-condition system uses 4 step process, this is most modern available in the world. We tweaked it to give more condition time than any other system in India.

Step 8

Pelleting

Step 9

Post-conditioning

Pellets made in Pellet mill will be further cooked (conditioned) in post-conditioner, this not only increases digestibility of feed, also increases water stability further. Our special post conditioning system is enhanced to give at least one our post-conditioning, as well as choice of direct or indirect steam.

This system is further automated with computer system to make sure always same steam heat is maintained

Step 10

Drying

Pellets from Post conditioner will be dried to decrease moisture to store it.

Step 11

Cooling

Pellets will be cooled to Room temperature to store in bags.

Step 12

Screening

Small Pellet pieces, Powder and Big lumps will be screened out to filter required length pellets.

Step 13

Crumbling (only for starter Feeds)

Crumbling is optional step for starter feeds. Crumbling will break pellets in 1 size crumbles to be small for PL size shrimp.

Step 14

Powder Screening

Before packing Pellets and Crumbles will be again cleaned to remove dust and powder by Plansifter and Dust collection system to provide high quality feed.

Step 15

Packing

In Final Step feed will be Weighed and Packed in bags by automated packing system. This is Hands free system, no workers will touch feed in the process, this avoids contamination by hands, and computer weighing provides accurate weighing of bags.