Technology

Each batch of different raw materials will be weighed as per the formula. We use precision computer automated batching system to get accurate weights for every batch.

Materials are that are weighed based on formula will be mixed with Premixes to form a uniform material that will be fed into Coarse Grinding.

We use fine Hammermill to grind all materials into moderately fine powder.

Shrimp mouths are very small, so it is very important to grind materials into very small particles so that shrimp can feed on them. We use latest generation high intensity pulverizes to fine grind feed.
Quality Check: Our technicians will check each batch after pulverizing to make sure that feed is grinded to required fineness.

Fine powder feed coming from ultrafine-pulveriser will be mixed with vitamins, minerals and other medicines, Fish oil, Lecithin etc. to get uniform mixture. We use ultramodern mixers to get at least 98% uniformity, this step is very important because this ensures that all pellets get uniform composition of nutrients so that all shrimp get same nutrition.
Computer Automation: We extensively automated this step to ensure highest quality Shrimp Feed

• All Fish oil, Lecithin, Water are weighed and spayed directly by computer so that it will accurate for each and every batch.
• Every time to make sure Medicines and Vitamins and Minerals are mixed an alarm will sound only after worker confirms mixing is complete machine restarts, this whole process is videotaped.
• All mixing and spraying times are controlled by computer to make sure every batch will be mixer
• Quality Control: Our quality control technicians do extensive testing in this step for quality, they check feed for moisture, fineness, appearance and mixing efficiency.

Mixed feed from previous step will be cooked in steam in this process, this increases digestibility as well as water stability. Our Pre-condition system uses 4 step process, this is most modern available in the world. We tweaked it to give more condition time than any other system in India.

This cooked feed will be made into small pellets. Our pelleting system based on 40 years proven German technology can make the smallest 1mm pellets (Smallest in the world).

Pellets made in Pellet mill will be further cooked (conditioned) in post-conditioner, this not only increases digestibility of feed, also increases water stability further. Our special post conditioning system is enhanced to give at least one our post-conditioning, as well as choice of direct or indirect steam.
This system is further automated with computer system to make sure always same steam heat is maintained

Pellets from Post conditioner will be dried to decrease moisture to store it

Pellets will be cooled to Room temperature to store in bags

Small Pellet pieces, Powder and Big lumps will be screened out to filter required length pellets.

Crumbling is optional step for starter feeds. Crumbling will break pellets in 1 size crumbles to be small for PL size shrimp

Before packing Pellets and Crumbles will be again cleaned to remove dust and powder by Plansifter and Dust collection system to provide high quality feed.

In Final Step feed will be Weighed and Packed in bags by automated packing system. This is Hands free system, no workers will touch feed in the process, this avoids contamination by hands, and computer weighing provides accurate weighing of bags.